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Background
Read Part 1 before this article as it covers the ideas behind the Edge Stability theory and how things like hardness of steel, carbide volume, and carbide size are thought to affect knife edges. Then you will have an understanding of what we are looking for in the experiments described below.
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In previous posts I have written about the process by which steel is hardened. The steel is heated to a high temperature phase called austenite, where carbides are dissolved and carbon goes into solution in the austenite. During rapid quenching the carbon is trapped between the iron atoms and a phase called martensite is formed. Martensite gains its high hardness from the distortions to the atomic structure that come from carbon in between the atoms.
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Note: I now have a steel ratings article of my own, read it here: Knife Steels Rated by a Metallurgist
Intro
Thanks to Stacy Apelt for becoming a Knife Steel Nerds Patreon supporter! Based on a poll of Knife Steel Nerds Patreon voting members, we have decided to purchase a small impact tester for knife edges. This will allow us to study the effects of steel, heat treatment, edge geometry, sharpness, etc. on chipping and rolling of edges.
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Edge Stability
I got help directly from Roman Landes in writing this article (Thanks Roman!). The content below is based on Roman’s book, Messerklingen und Stahl: Technologische Betrachtung von Messerschneiden (Knives and Steel: Technological Examination of Knife Edges), as well as discussions with Roman. However, since the writing is mine the ideas are naturally filtered through me. Any mistakes are my own.
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Conventional Casting
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In an earlier article I wrote about the microscopic mechanisms by which chipping and micro-chipping occurs in edges. However, that article did not cover specific tests of edge toughness. Correlating conventional toughness tests with edge toughness is difficult for many reasons:
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CATRA, Sharpness, and Cutting Ability
I got several good comments on the article about CATRA edge retention testing regarding sharpness and cutting ability. The edges tested with more acute angles (20° edge is more acute than 50°) started out cutting better and remained that way through the standard 60 cuts. However, the measured width of the edge with the worn 20° edges was larger than with the 50°. So this leads to a question: which was sharper? And if the 50° was indeed sharper due to its narrower edge then why was it not cutting as well?
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What is Damascus Steel?
There are two major steel types that are called Damascus:
1. Crucible, or Wootz, steel was first produced in India and Central Asia and produced into swords anciently from at least the 3rd century AD [1]. It is made by producing small ingots of high carbon steel that are then forged and thermal cycled in a specific manner to lead to carbide bands that produce the final pattern when the steel is etched [2][3]:
Update 10/29/2020: Since writing this article I published my own book called Knife Engineering: Steel, Heat Treating, and Geometry. Of course I still recommend the other books on the list below.
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