Forging

Which Steels are Easiest (and Most Difficult) to Forge?

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Forging Steel

Typically forging bladesmiths have restricted their steel selection to low alloy steels like 1095, 1084, 5160, 52100, O1, etc. There are a variety of reasons given for why the bladesmiths usually use these relatively simple steels. Often “ease in heat treatment” is a common one. However, this article will focus on which steels are physically more difficult to deform with the hammer and which crack most readily. What controls “forgeability” or steel? read more

Austenitizing, Edge Retention, History - Articles - Books, Steels, Tempering, Toughness

A2 Steel – History and Properties

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History

A2 steel is quite old, though determining the exact year it was released is a bit difficult. A2 steel was developed in the early 20th century during the explosion of tool steels that occurred after the discovery of high speed steel which was first presented in 1900. You can read about that history in this article: The History of the First Tool Steel. During the development of the first high speed steel included the switch from manganese to chromium as the primary hardenability element, and most high speed steels had about 4% Cr. That high chromium content was primarily for “hardenability” which is the degree of cooling required to achieve full hardness. A “water quenching” steel has low hardenability and must be quenched very rapidly from high temperature, and an “air hardening” steel can be left in air and it will fully harden. You can read more about hardenability in this article on quenching. The first high speed steel came to be known as T1, which had 4% Cr and 18% W (tungsten). The earliest record I have found of a precursor A2-type steel is in a summary of tool steels in 1925 [1], while summaries of tool steels from 1910 [2] and 1915 [3] do not have any similar steels. Therefore these types of steels probably arose sometime between 1915 and 1925. read more

Steel and Knife Properties, Stress Risers

How Stress Risers Lead to Broken Blades

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Stress Risers/Concentrations

In an ideal world when a force is applied to a knife, that stress is distributed evenly across the piece. There can be certain features to a design, however, that leads to a stress “concentration” where the stress is locally higher than the rest of the piece. Stress is load divided by cross section, so a very simple way stress is concentrated is by having a locally smaller area of a part. read more

Heat Treating and Processing, Toughness

How to Heat Treat 5160 – Optimizing Toughness

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5160

5160 is a low alloy steel known for its excellent toughness. It has been used by many forging bladesmiths due to its good properties and also wide availability, especially in the form of leaf springs. However, information on how to maximize the steel’s properties with heat treating is scant. So along with my father, Devin Thomas, we did a small study on the toughness of 5160. read more